|
Post-Tensioned concrete has been found to be economical and effective in the construction of tennis courts. Post-Tensioned concrete courts provide the additional advantages of reducing or eliminating control joints, and resisting and controlling cracking, as a result of the compression induced into the concrete by the steel prestressing tendons.
Concrete provides a sturdy, durable playing surface that will withstand abuse and is less susceptible to the effects of climate (heat, cold, rain, etc) than asphalt.
A post-tensioned concrete court slab will typically have a higher flexural capacity as compared to a slab of the same thickness reinforced with non-prestressed reinforcing steel (rebar) or heavy mesh. The use of single-strand unbonded tendons is a very cost effective method of reinforcing concrete slabs.
Post-Tensioned concrete is the preferred method for new construction and rebuilding of existing tennis courts. Post-tensioning concrete provides the best long term value for the following reasons:
- Ability to span unstable soils
- Increased resistance to settling and/or heaving
- Eliminates cold joints around net posts and fence posts.
- More controlled slope for drainage
- Stable and attractive edge.
- Eliminates the potential liability from structural cracking
- Ability to reconstruct over existing courts without any major excavation or transporting of material.
Step By Step Process Of Post Tension Concrete With The Classic Turf System
| Step 1 Excavation and milling of existing asphalt base. (If the existing asphalt had the correct slope of 1% then the post tension concrete system could go right over it and the milling would not be necessary).
|
Step 2 Rough grading to the proper slope of 1%.
|
| Step 3 Fine grading of dead sand and the installation of formwork.
|
Step 4 Installation of poly sheeting and post tensioning cables.
|
| Step 5 Placement of concrete.
|
Step 6 Finishing of concrete. Concrete is finished so there are no puddles that sit on the court when the project is complete.
|
| Step 7 Stressing of the post tension cables. Each cable receives a force of 33,000 lbs per linear inch.
|
Step 8 Installation of lighting system and Classic Turf’s custom seamless fencing system.
|
| Step 9 Installation of the Classic Turf pre-fabricated rubber mat. The Classic Turf rubber mat is glued down to the concrete surface 100%.
|
Step 10 Coating process. The Classic Turf System is coated with one layer of fiber fabric and five coats of water based acrylic polymer.
|
| Step 11 Completion of project. This picture was taken right after it rained. As you can see there are not water puddles. The Classic Turf System is one of the fastest drying tennis court surfaces due to the waterproofing capabilities.
|
|
|